INJECTION MOLDED FERRITE MAGNETS
Cost-Effective Injection Molded Ferrite Magnets
Injection molded ferrite magnets are a type of bonded magnet. They are made by mixing ferrite powder with a binder and then forming the material through injection molding.
Ferrite magnetic powder does not contain rare earth elements. Its magnetic performance is lower than NdFeB, but it offers lower cost, stable chemical properties, and good corrosion resistance. Injection molded ferrite magnets are suitable for home appliance motors, fans, water pumps, and other cost-sensitive magnetic components.
The manufacturing process is basically the same as that of injection molded NdFeB magnets. For a detailed explanation, please refer to Injection Molded NdFeB Magnets Complete Guide.
Magnetic Performance of Injection Molded Ferrite Magnets
The following are typical magnetic performance references for Injection Molded Ferrite Magnets.
| No. | 등급 | FA11 | FA15 | FA19 | FA20T | FA22T | ||
|---|---|---|---|---|---|---|---|---|
| Base Material | Resin Binder | PA6 | ||||||
|
Magnetic Properties |
Residual Induction | Br |
mT (Gs) |
213 2130 |
245 2450 |
284 2840 |
293 2930 |
305 3050 |
| 강압적 힘 | Hcb (Intrinsic) |
kA/m (Oe) |
162 2040 |
183 2300 |
195 2450 |
193 2420 |
191 2400 |
|
| Hci (Intrinsic) |
kA/m (Oe) |
279 3500 |
251 3150 |
235 2950 |
223 2800 |
229 2870 |
||
| 최대 에너지 제품 | (BH)최대 |
kJ/m³ (MGOe) |
8.8 1.10 |
11.9 1.50 |
15.6 1.96 |
16.6 2.08 |
18.1 2.27 |
|
|
Mechanical Properties |
인장 강도 | MPa | 85 | 85 | 90 | 85 | 80 | |
| 굴곡 강도 | MPa | 160 | 165 | 170 | 160 | 145 | ||
| Izod Impact Strength | kJ/m² | 50 | 35 | 19 | 15 | 11 | ||
|
Physical Properties |
밀도 | g/cm³ | 3.03 | 3.32 | 3.60 | 3.70 | 3.85 | |
| Melt Flow Rate (270°C/10kg) | g/10분 | 100 | 80 | 120 | 80 | 50 | ||
| Rev. Temp. Coef. of Br | %/K | -0.19 | -0.19 | -0.19 | -0.19 | -0.19 | ||
| Rev. Temp. Coef. of Hci | %/K | 0.13 | 0.13 | 0.13 | 0.13 | 0.13 | ||
| Molded Shrinkage | % | 0.7 | 0.4 | 0.4 | 0.4 | 0.3 | ||
|
Injection Parameters |
Pre-drying Temp. | °C | 100–120 | 100–120 | 100–120 | 100–120 | 100–120 | |
| Pre-drying Time | hr | 4–8 | 4–8 | 4–8 | 4–8 | 4–8 | ||
| Injection Temp. | °C | 250–270 | 260–280 | 265–285 | 270–290 | 275–295 | ||
| Mold Temp. | °C | 60–80 | 60–80 | 60–80 | 60–80 | 60–80 | ||
| Pressure | bar | 60–90 | 70–100 | 60–90 | 65–95 | 70–100 | ||
| Speed | V% | 40–70 | 45–75 | 45–75 | 45–75 | 50–80 | ||
Why Choose TOPMAG Injection Molded Ferrite Magnets?
24 Years of Manufacturing Experience with Full Process Control
From mold design and magnetic powder formulation to injection molding, magnetization, and inspection, TOPMAG manages the complete production process in-house. This helps maintain stable lead times and consistent product quality.
Custom Manufacturing from Drawings with Fast Prototyping
We support custom shapes, dimensions, and magnetization methods based on customer drawings. Sample production can be completed within 5–15 days, with inquiry responses within 24시간.
Comprehensive Inspection System
TOPMAG is equipped with magnetic performance testing and dimensional inspection equipment. Incoming materials, production processes, and finished products are inspected throughout the entire process. Each production batch can be traced.
Our products are manufactured under ISO 9001 그리고 IATF 16949 quality management systems and comply with RoHS 그리고 REACH environmental requirements.